Who We Are ?

We specialize in assisting organizations in significantly reducing their transformer development costs and proactively preventing any potential transformer failures. Our expertise extends to providing immediate support in the unlikely event of a transformer failure. We help systematically identify the underlining causes of the failure and work diligently to restore service in a safe and efficient manner. Recognizing the critical importance of time in your operations, we make it our top priority to ensure 100% on-time delivery of our consulting services, without compromising on the quality of our work. Beyond this, we deeply understand and respect the confidentiality of your information. As a demonstration of our commitment to preserving your confidentiality, we include non-disclosure agreements as a standard component in all of our consulting contracts.

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The Power Transformer

Design To Order Product

To ensure the protection of your sensitive information, we prioritize confidentiality in all our interactions. We understand that the details of your business strategies, internal workings, and future plans are private and crucial to your competitive advantage. As such, we have made non-disclosure agreements a standard component in all of our consulting contracts. This way, we can guarantee that information shared during our consultations is kept confidential, safeguarding your business interests and promoting a trustful business relationship.

The power transformer, a vital component in the electrical infrastructure, has its origins in a foundational technology that has not only existed but also evolved over more than a century. This vast period of time has been marked by a staggering number of advancements in a plethora of fields related to it. One of the major areas that has seen substantial improvement over time is the materials utilized in the construction of these transformers. In the early days, the materials were basic and served the purpose, but as the years rolled on, researchers and scientists began discovering more efficient and effective materials.

Developing a comprehensive understanding of power transformers, including their construction, operation, and the complex engineering principles underlying their functionality, is pivotal. This knowledge not only sheds light on the inner workings of these crucial devices but also forms the foundation for further advancements in transformer technology.

Moreover, there have been impressive advancements in the realm of research and development in recent times. These advancements have paved the way for a deeper and more comprehensive understanding of transformers and their operations. This knowledge has been instrumental in leading to more efficient designs, usage, and overall improvement in transformer technology, thus directly contributing to the progress in this field.

Power Transformer Consulting Services

In the industry, Power Transformers are often categorized as an Engineered-to-Order Product. This categorization is crucial as it denotes the customization involved in the production of each transformer.

High-Quality Power Transformer ?

The design and production of power transformers is a highly complex sequence of operations that requires a significant degree of manual labor. Each step within this sequence must be closely managed in terms of quality to ensure the production of reliable and efficient transformers. The process involves intricate technical tasks such as design calculations, material selection, winding, insulation, core assembly, and testing, each of which is crucial to the overall quality of the end product.

To put it in a simpler context, the operation of a Power Transformer factory significantly differs from that of Standardized Product manufacturers, such as factories that produce High Voltage (HV) and Low Voltage (LV) cables, or Assembled-to-Order Product manufacturers, which include factories that produce HV and Medium Voltage (MV) breakers, bushings, and tap changers.

These new materials, when incorporated into the construction of power transformers, significantly enhanced their performance. The continual evolution of these materials has led to a drastic increase in the efficiency, durability, and overall performance of these devices, making them indispensable in the modern electrical industry.

The production flow in a power transformer factory is not generic but rather specific to each order. This necessitates factories to have versatile layout arrangements that can accommodate the production of a wide variety of products, each with its unique specifications.

One of the areas where we have seen considerable advancement is in the realm of validation testing capabilities. With the advent of refined tools and innovative methodologies for scrutinizing the functionality and reliability of power transformers, we are in a position to guarantee that the models we manufacture meet the highest quality standards. These tools and methods allow us to thoroughly test each component of our transformers, from their capacity to handle varying levels of power load, to their resilience under extreme conditions. By doing so, we can confidently state that our transformers will operate as anticipated under a wide range of scenarios. This rigorous testing process not only ensures a high level of product performance, but it also allows us to continuously refine our designs and manufacturing processes to increase the reliability and longevity of our products.

Is QMS Enough?

Almost all power transformer factories implement a quality management system in accordance with the ISO 9001 Standard. This is an internationally recognized standard that sets out the criteria for a quality management system.

The certification authority is the decisive force behind the issuance of a Quality Management System (QMS) certificate. This document, carrying immense significance, encapsulates critical information. It includes a sharply defined certification subject such as "Design, production, testing of power transformers," signifying the precise area of proficiency and operation. But the certificate's value extends further; it also pinpoints the specific quality management standard that has been satisfied, ranging from international to local, based on operation's reach. Moreover, it's crucial to recognize that the certificate holds an expiration date, delineating the certification's validity period. After this period, renewal or reassessment may be required, ensuring the entity's ongoing compliance with the relevant quality standards.

Is ISO 9001 Standard Enough ?

The ISO 9001 Standard is a versatile tool that defines quality management principles based on a process approach, making it applicable to all types of industries. It outlines the fundamental processes that occur in any organization, regardless of the product being produced. However, in the context of transformer manufacturing, the requirements of the ISO 9001 Standard need to be interpreted and applied more specifically.

While ISO 9001 certification is crucial, buyers should independently assess a factory's capabilities before ordering. This is particularly essential for new or short-term factories. Beyond checking the ISO 9001 certificate, a comprehensive evaluation should consider other factors like technical expertise, production capacity, reliability, and track record. So, while certifications like ISO 9001 are significant, they're just part of a broader evaluation process.

So, what exactly does the term QMS stand for? QMS is an acronym that stands for Quality Management System. But what does that mean, really? In practice, a Quality Management System is a formalized system that documents processes, procedures, and responsibilities for achieving quality policies and objectives. It helps coordinate and direct an organization’s activities to meet customer and regulatory requirements and improve its effectiveness and efficiency on a continuous basis.

What About Factory and Technology's ?

In today's globally connected industrial world, it's important to note the stark differences among the technologies utilized by various power transformer factories. These differences often influence the quality and efficiency of the transformers produced, hence the necessity to understand them.

• Manufacturers owned by a global manufacturer who has factories in different countries, sharing or not sharing technology

• Regional manufacturers for both local and global supply

• Local manufacturers primarily for local supply

This distinction is mainly because the products that emerge in the Engineered-to-Order process are inherently unique. They are tailored to meet specific customer requirements, with almost every order resulting in a different product designed to meet a single specification.

Murat IYIPILAVCI

Special İndustrial & Large Power Transformer Expert

The main goal in power transformer production is to optimize, design, and produce each power transformer according to the detailed customer specifications, all while maintaining the lowest possible cost and best loss evaluation. This involves a meticulous process of balancing cost-effectiveness with performance optimization to ensure the production of efficient and reliable power transformers.

Perhaps one of the biggest challenges in this business stems from the varying customer requirements. Since these requirements differ from one order to another, both buyers and factories are tasked with the responsibility to find ways to minimize risks in all sub-processes. This spans from the initial stage of specification production to the final stage of field commissioning. This risk management is critical in ensuring the production of high-quality power transformers that meet the specific needs of each customer.

Compliance with Current Industry Standards

There are a range of different industry standards for transformers worldwide. Examples of industry standards can include IEC and IEEE standards; there are also other industry standards.

Power Transformer technology should be documented. As more complex programs from R&D and new experiences are gained, it is necessary to keep this documentation up-to-date. New materials, improved production methods, feedback obtained from tests, and long years of field service experience. Transformer engineering is currently supported by integrated IT programs based largely on these documents; Regular updates and well-organized documents supported with clarity are the basic features to be sought when evaluating a technology. Before delving deeper into the technical content or details, it is more important to first see the documentation structure and interrelationships in the technology descriptions.

Research and R&D Reports that describe the development of technology in the factory. A typical power transformer factory will have such a library where it is possible to follow the background of the rules, criteria, methods chosen in design and production. Of course, these reports are intellectual property, but they show the Technology base of the factory. (Licensee will provide access to the company as a licensee for the reporting libraries of the licensor). Review of the content of the reports for the last 5-10 years is part of the assessment; it shows that management understands the need to maintain competence and knowledge as an intangible asset. If there is no Technology Report system in the factory, queries should be made to determine how knowledge and competence are preserved and disseminated. In some cases, some "technical gurus" may be the carriers of Know-How, but in the long run this is a very risky practice.

We invite you to reach out to us if you have any queries or require further information. Please don't hesitate to contact us.

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